Spray Application Method Ceramic Substrates offering Dielectric Strength 10-15 KV per millimeter and Moisture Absorption under 0.05 percent designed for insulation

Product Description:

The Ceramic Substrates, specifically designed as Alumina Substrate or Al2O3 Substrate, represent a pinnacle of innovation and reliability in the field of electronic and industrial applications. These ceramic insulating substrates are engineered to meet the highest standards of performance, durability, and thermal management, making them an indispensable component in various advanced technological systems.

One of the defining features of these Ceramic Substrates is their use of pressure sensitive adhesive type, which ensures a secure yet flexible bond during assembly. This adhesive type is particularly advantageous for applications requiring precise alignment and repositioning without compromising the integrity of the substrate or the components attached to it. The pressure sensitive adhesive facilitates efficient manufacturing processes and enhances the overall reliability of the final product.

In terms of surface treatment, these Ceramic Insulating Substrates come with an interior coating type that provides superior protection against environmental factors such as moisture, dust, and chemical exposure. This interior coating enhances the longevity and stability of the substrate, ensuring that it maintains its insulating properties and mechanical strength over extended periods of use. The coating also contributes to improved adhesion of subsequent layers or components, which is critical in multilayer electronic assemblies.

Another significant attribute of these Ceramic Substrates is their compatibility with UV laser technology. The UV laser type used in processing these substrates allows for precise and clean cutting, drilling, and patterning. This laser technology is essential for creating intricate circuit designs and microstructures on the Al2O3 substrate without causing thermal damage or compromising the substrate’s mechanical properties. The use of UV laser processing enhances the versatility and application scope of these ceramic insulating substrates in high-tech industries such as semiconductors, aerospace, and telecommunications.

The surface finish of the Ceramic Substrates is available in both polished and matte options, catering to a wide range of application requirements. A polished surface finish offers a smooth, reflective surface ideal for applications demanding high precision and minimal surface roughness. This finish is often preferred in optical or high-frequency electronic applications where signal integrity is paramount. Conversely, the matte surface finish provides a non-reflective, textured surface that improves adhesion and reduces glare, making it suitable for applications where surface interaction and bonding are critical.

The application method employed for these Ceramic Insulating Substrates is spray coating, a technique that ensures uniform and controlled deposition of coatings or adhesives. Spray application is highly effective in covering complex geometries and large surface areas with consistent thickness and quality. This method not only enhances the functional properties of the ceramic substrate but also optimizes the production efficiency by reducing material waste and processing time. Spray application is particularly beneficial when applying the interior coating or adhesive layers, guaranteeing a reliable and reproducible finish.

Overall, these Alumina Substrate / Al2O3 Substrate ceramic insulating substrates offer a combination of advanced material properties and sophisticated processing techniques. Their pressure sensitive adhesive, interior coating, UV laser compatibility, and dual surface finish options make them highly adaptable to a variety of industrial and technological demands. Whether used in high-performance electronic circuits, thermal management systems, or insulating components, these Ceramic Substrates deliver exceptional performance, reliability, and cost-effectiveness.

In conclusion, the Ceramic Substrates detailed here are an excellent choice for manufacturers and engineers seeking high-quality ceramic insulating substrates with versatile application methods and superior finishing options. Their innovative design and processing attributes ensure they meet the rigorous demands of modern electronic and industrial applications, solidifying their role as a critical material in cutting-edge technology development.

Features:

• Product Name: Ceramic Substrates
• Warranty: 12 Months
• Usage: Diesel Oxidation Catalyst
• Laser Type: UV Laser
• Surface Finish: Polished or Matte
• Cells Density: 100～600 CPSI
• Suitable for OBC / DC-DC Module Substrate applications
• Ideal for EV Power Electronics Substrate
• Compatible with Wind Power / Solar Inverter Substrate systems

Technical Parameters:

Applications:

The Yuxing Ceramic Substrates are engineered with precision and reliability, making them an ideal choice for various high-performance applications. Originating from China, these substrates boast exceptional attributes such as a moisture absorption rate of less than 0.05%, ensuring durability and stability even in demanding environmental conditions. With a pneumatic type system and pressure-sensitive adhesive, the application process is streamlined through spray methods, providing efficient and consistent installation.

One of the primary application occasions for Yuxing Ceramic Substrates is within the electric vehicle (EV) industry, particularly as EV Power Electronics Substrates. These substrates form the foundational platform for power modules, offering excellent thermal conductivity and electrical insulation necessary for managing high power densities in EVs. Their robust design supports the complex requirements of EV power electronics, contributing to enhanced performance and longevity of the vehicle’s power management systems.

Additionally, Yuxing Ceramic Substrates are widely used in the production of OBC (On-Board Charger) and DC-DC Module Substrates. These components are crucial in electric vehicles for converting and regulating voltage levels efficiently. The ceramic substrate’s low moisture absorption and high mechanical strength ensure reliable operation under various temperature and humidity conditions, which is essential for automotive applications that demand high safety and endurance standards.

Beyond automotive uses, these ceramic substrates are suitable for a broad range of power electronic modules in industrial and consumer electronics, where thermal management and electrical insulation are critical. The pressure-sensitive adhesive application method allows for easy integration into complex assemblies, reducing production time while maintaining quality. Moreover, Yuxing provides a 12-month warranty, underscoring the confidence in their product’s reliability and performance.

In summary, Yuxing Ceramic Substrates are versatile and dependable components, perfect for EV Power Electronics Substrates, OBC, and DC-DC Module Substrate applications. Their superior moisture resistance, pneumatic system compatibility, and advanced adhesive technology make them indispensable in modern power electronics, contributing significantly to the efficiency and durability of electronic modules worldwide.

Customization:

Yuxing offers customized Copper Clad Ceramic Substrate solutions, designed to meet the specific needs of Wind Power and Solar Inverter Substrate applications. Our Alumina Substrate (Al2O3 Substrate) products are manufactured in China with exceptional quality, featuring a moisture absorption rate of less than 0.05%, ensuring superior durability and performance.

We utilize advanced UV Laser technology with a wavelength of 355 Nm to provide precise and clean processing on our ceramic substrates. The pressure sensitive adhesive type employed ensures reliable bonding for various electronic and power applications.

Our Ceramic Substrates exhibit a dielectric strength ranging from 10 to 15 KV/mm, making them ideal for high-voltage environments. Trust Yuxing to deliver tailored ceramic substrate solutions that enhance efficiency and reliability in your power electronics projects.

Support and Services:

Our Ceramic Substrates product line is backed by comprehensive technical support and services designed to ensure optimal performance and customer satisfaction. We provide detailed product documentation, including specifications, handling guidelines, and application notes to assist in the correct utilization of our ceramic substrates.

Our experienced technical support team is available to offer expert advice on product selection, customization options, and troubleshooting to address any challenges you may encounter during integration or use. We also offer material analysis and testing services to verify substrate properties and performance under specific conditions.

In addition, we provide tailored solutions to meet unique application requirements, including custom sizes, thicknesses, and special coatings. Our commitment extends to continuous product improvement based on customer feedback and evolving industry standards.

For further assistance, our support services include training sessions and consultation to help maximize the benefits of our ceramic substrates in your applications. We strive to deliver not just a product but a complete support experience to ensure your success.

Packing and Shipping:

Our Ceramic Substrates are carefully packaged to ensure maximum protection during transit. Each substrate is individually wrapped with anti-static and cushioning materials to prevent damage from impact, moisture, and contamination.

The wrapped substrates are then placed in sturdy, custom-designed boxes that provide additional support and shock absorption. For larger orders, multiple boxes are securely packed into reinforced cartons with proper labeling for easy identification and handling.

We use reliable shipping methods with tracking options to guarantee timely and safe delivery. Special care is taken to comply with all international shipping regulations to ensure your Ceramic Substrates arrive in perfect condition, ready for immediate use.

FAQ:

Q1: What is a Ceramic Substrate?

A1: A Ceramic Substrate is a base material made from ceramic that provides excellent thermal and electrical insulation, commonly used in electronic circuits and components.

Q2: What brand manufactures this Ceramic Substrate?

A2: This Ceramic Substrate is manufactured by Yuxing, a reputable brand known for high-quality ceramic materials.

Q3: Where is the Yuxing Ceramic Substrate produced?

A3: The Yuxing Ceramic Substrate is made in China, utilizing advanced manufacturing processes to ensure superior performance.

Q4: What are the typical applications of Yuxing Ceramic Substrates?

A4: Yuxing Ceramic Substrates are widely used in electronics, automotive sensors, LED lighting, and power modules due to their excellent thermal conductivity and electrical insulation properties.

Q5: What materials are used in Yuxing Ceramic Substrates?

A5: Yuxing Ceramic Substrates are typically made from alumina (Al2O3) or aluminum nitride (AlN), which provide high thermal stability and electrical insulation.